HYDRO_KUNDECASE_inosa_ONLINE.00_00_01_07.Still002
Reference customer: Hydro

How Hydro are working smarter, faster and more environmentally friendly with RamBase QMS

With production sites across several continents and tens of thousands of employees, there's a lot to coordinate. Data, procedures, expertise, and other business-critical documentation are in constant circulation. Hydro uses RamBase QMS to keep everything organized with solid, reliable workflows.

Facts

Name
Hydro
Company size
32.000
Industry
Aluminum and renewable energy
Solution
RamBase QMS
Industry Challenges

Hydro's landscape

Manufacturing under pressure

Metal manufacturers today are being squeezed from every direction: rising cost scrutiny, tighter quality expectations, stricter compliance, and pressure to boost productivity without adding complexity. The challenge isn't producing more, it's producing more consistently.

The hidden cost of variation

Inconsistent shift practices, inaccessible work instructions, training records buried in spreadsheets, and corrective actions that don't stick. These gaps quietly add up to scrap, rework, downtime, complaints, and audit pressure across the industry.

Proving control, not just quality

Customers in sectors like automotive, aerospace, defence, and energy don't just want a quality product anymore. They want evidence of control: clear standards, trained people, and traceable processes. Manual, disconnected systems and text-only procedures make that evidence hard to produce and even harder to maintain at scale.

iso14001
The outcome

What Hydro achieves with RamBase QMS

"Working smarter, faster, and more environmentally friendly"

That's how Kjellbjørn Fossheim, Business System Manager at Hydro, describes the shift with RamBase QMS. A simple, intuitive user experience turned the system into a tool for continuous improvement rather than a compliance burden, giving Hydro value for the time and effort invested.

40–50% less time spent on shop-floor checks

Since introducing the SOP-WOC (Walk, Observe, Communicate) functionality, preliminary estimates suggest Hydro has cut time consumption on structured observations by 40–50%. It also reduces rework and avoids the misunderstandings that come from delayed or indirect reporting, while giving operators a direct channel to suggest improvements on the spot.

A connected, ownership-driven knowledge hub

RamBase QMS now works as the knowledge hub connecting expertise across Hydro's plants: the place where instructions, procedures, and training all live. Because the system is low-complexity, the people who do the work can create and maintain their own procedures, strengthening ownership. Digital quizzes and procedure sign-offs confirm employees have the training their role requires, documents move easily between locations, and management gets a transparent, scalable standard across every factory, nearly 20 years into the partnership.

Hydro improves with RamBase QMS

WOC at work

At Hydro, continuous improvement is more than a philosophy—it's a global necessity. With factories across continents, the ability to learn from each other and improve processes in real-time is critical. But how do you bridge those distances and turn everyday work into structured learning? That’s where the SOP-WOC tool comes in—a powerful functionality within RamBase Quality Management System that’s helping Hydro do just that.

Rambase_3-888x500

WOC (Walk, Observe, Communicate) is inspired by the Japanese Gemba walk concept—where leaders go to the "real place" to see and understand work processes first-hand. RamBase has taken this principle and built it into a digital functionality that fits seamlessly into the QMS platform.

"With RamBase QMS, we’re working smarter, faster, and more environmentally friendly. A simple and intuitive user experience makes the system a tool for continuous improvement, and gives us value for the time and effort we invest.”
Kjellbjørn Fossheim
Kjellbjørn Fossheim
Business System Manager, Hydro
manufacturing_under_pressure_webinar
Webinar

Manufacturing Under Pressure: Reducing Cost, Variation, Defects & Operational Instability

In today’s high-pressure manufacturing environment, reducing cost without compromising quality is a growing challenge.

In this Alfed webinar, Hydro shares how they are working to stabilise operations and reduce variation across their manufacturing processes. Through practical experience, they will highlight what it takes to move away from reactive firefighting and toward more controlled, predictable production.

The session will cover how Hydro is:

  • Reducing costs and variation through standardised ways of working

  • Detecting issues earlier through better visibility

  • Strengthening follow-up and accountability to prevent recurrence

Get access now!

Related customer stories